Wiped Film Distillation Consulting

Schilling Scientific Consulting

I am a wiped film distillation consultant and coach.

I may be the only independent wiped film distillation consultant/coach. At least I may be the only one who consults with every industry and is specific to this technology.

Done correctly, wiped film distillations are incredibly efficient, fast and clean ways to purify materials. Done incorrectly, they cause material damage and equipment breakdown. By leveraging my experience running a wiped film still plant, I expect to help you maximize your own systems and be able to produce purer material faster.

I also have developed a master class in wiped film distillation. Basically, I wrote the book on wiped film distillation and then developed the book into this class. The class teaches distillation theory and practice. When you complete the course, you will know how to start a distillation and why it works. You will also know what problems to expect and how to solve them. By taking my class, my students are able to quickly level up and solve problems that would have taken them much longer to learn on their own. The feedback from this class has been very positive.

In addition to the class, I also provide remote and on-site consultation. I solve distillation problems and evaluate equipment. But, more importantly, I also provide coaching. Basically, when I work with a company, I teach the people I am working with, so that they have a deeper understanding of the equipment and process. My goal is to teach my clients as much as possible in the time I am there.

Finally, if you are evaluating this distillation technology and aren't sure it is a good fit, give me a call. I have contacts with quite a few manufacturers of wiped film stills and other techniques. I can evaluate your application and suggest companies to help you out.

Please reach out if you have any questions. I am happy to discuss potential collaborations and provide general suggestions during an initial call.

  • I have a Bachelor’s degree in Chemistry.

  • The last 6.5 years I worked for Pope Scientific Inc., running their distillation plant. Pope is a major manufacturer of wiped film stills. In this role, I learned how to run lab trials, pilot scale, and production scale stills. We processed more than a million pounds of material a year on seven different wiped film still systems of all sizes. I had the opportunity solve many challenging distillations and I look forward in using that expertise to help you.

  • I had the opportunity to work with materials from a diverse range of applications. Some included citrus oils, liquid polymers, silicone polymers, vegetable poly-glycerides, waxes, natural oils, cannabinoids, synthetic oils, cosmetic oils, polyols and many others. Many of the materials handled were difficult to handle, difficult to purify, or both.

  • Previous to my time at Pope, I worked for 16 years in chemical and pharmaceutical production in many roles. I worked as an operator, chemist and production manager. I used reactors, filters, oven dryers, rotovaps and many other standard pieces of chemical production equipment.

Expertise and Qualifications

Explore Our Services

Traditional Consulting Services 

My goal is to assist you in solving your distillation challenges. My years of experience running wiped film stills has given me the knowledge to run consistent, successful wiped film distillations. I have worked with hundreds of different feed materials from dozens of different industries. I look forward to the opportunity to assist you with your challenging distillation - or help develop procedures and systems to run your stills.

Remote Wiped Film Distillation Consultation

  • Remote review of your project

  • Conference call and email assessment, provide recommendations based on experience

  • Can suggest alternative approaches and ideas to challenging problems

  • Process Improvement and Optimization

  • Cost savings due to increased throughput, yield and purity

  • On-call capability to support live processing

On-Site Wiped Film Distillation Consulting

  • In person troubleshooting of problem distillations

  • Optimization and advice on efficient operation

  • Hands-on evaluation of equipment, trouble-shooting equipment problems

  • Assistance in obtaining the desired purities while maximizing yield

  • Training of operators in start-up, shut-down, and operation of still

Education Services 

I have developed a webinar that teaches as much as possible over 5 hours.

The goal of this webinar is to teach beginning, intermediate and advanced wiped film distillation. so that students can be confident in knowing how to approach, optimize, and complete wiped film distillations.

This will be accomplished through teaching theory, step-by-step instructions, and trouble-shooting. Please see the WFD Class page for more details.

Recorded Wiped Film Distillation Seminar

  • 3.5 hour webinar teaching how to run wiped film still

  • Same Seminar as Live Webinar

  • Follow-up phone call after completion to ensure all questions are answered and opportunity to go over any specific distillations

Live Webinar - What you get:

  • 5 hours of instruction, engagement

  • Small class size - limited to 10 students

  • Q and A during seminar

  • Documents containing step by step startup and shutdown instructions

  • 1 hour phone call scheduled after webinar to answer any questions or go over any specific distillations

Distillation Design and Equipment Purchase

  • If you need to select a technology for your distillation, please reach out.

  • I can assist in evaluating wiped film, falling film, forced recirculation and other options.

  • I am connected with several equipment manufacturers and can assist in obtaining competitive quotes.

  • Free consultation to discuss your project.

Contact me